Acceptance Inspection

Acceptance inspection in accordance with (DSS-E-100, 200, 300)

Acceptance Inspection Result Report

Storage

Hoist

Transport

Hoist

Cutting

Sawing Machine Cutter

1.Cutting Condition

(1)Saw Blade Condition

(2)Descending Speed

Every 4 hours (Morning/Afternoon/Night)

Process Control Record

Cutting Intermediate Inspection

Vernier Calipers

Steel Measuring Tape

Protractor

1.Shape

2.Size

(1)Length (2)Angle

Sampling Inspection

n = 3

c = 0

Intermediate Inspection Result Report

Transport

Forklift

Molding

Clod Former

TE Former

1.Molding Condition

(1)Pressure

(2)Temperature

Every 4 hours (Morning/Afternoon/Night)

Process Control Record

Molding Intermediate Inspection

Vernier Calipers

Thickness Gauge

1.Appearance

2.Shape

3.Size

(1)Outer diameter

(2)Thickness

Sampling Inspection

n = 3

c = 0

Intermediate Inspection Result Report

Transport

Forklift

Opening and Welding

Welder

1.Improvement

2.Welding condition

Every 4 hours (Morning/Afternoon/Night)

Process Control Record

Welding Intermediate Inspection

Vernier Calipers

Tension Tester

1.Shape

2.Size

3.Nondestructive Inspection

4.Mechanical property

Sampling Inspection

n = 1

c = 0

Intermediate Inspection Result Report

Transport

Forklift

Heat Treatment

Heat Treatment Furnace

Heat Treatment Condition

(1)Desired Temperature

(2)Holding time

Every 4 hours (Morning/Afternoon/Night)

Process Control Record

Heat treatment Intermediate Inspection

Vernier Calipers

Tension Tester

1.Shape

2.Size

Outer Diameter

3.Mechanical Property

Sampling Inspection

item1,2

n=3,c=0

item3

n=1,c=0

Intermediate Inspection Result Report

Transport

Forklift

Process Name

Symbol mark

Equipment to be used

Process Control

Inspection

Remark

Item

Method

Item

Method

Surface Treatment

Shot Blaster

1.Size of Shot Ball

2.Holding Time

Every 4 hours

Process Control Record

Surface Treatment Intermediate Inspection

Visual

1.Appearance

Sampling Inspection

n=3,c=0

Intermediate Inspection Result Report

Transport

Machine Processing

Three-side

Single-side

Lathe

1.Cutting Condition

(1)ttachment Condition

(2)Beat Angle

Every 4 hours (Morning/Afternoon/Night)

Process Control Record

Machine Processing Intermediate Inspection

Vernier Calipers

Thickness Gauge

Protractor

Height gauge

Hydraulic pressure Tester

1.Appearance

2.Shape

3.Size

4.Pressure

Sampling Inspection

n = 3

c = 0

Intermediate Inspection Result Report

Transport

Acid Cleaning Outsourced Processing

Acid Cleaning Tank

1.Acid Cleaning Condition

(1)CleaningTime

(2)Dry Temperature

2. Appearance

3. Size

Every 4 hours (Morning/Afternoon/Night)

Acid Cleaning Outsoured Process Control Record

Transport

Product Inspection

Size measuring instrument

Steel measuring tape

Hydraulic pressure tester

Tension tester

Chemical analyzer

Dissolution tester

1.Appearance

2.Shape

3.Size

4.Welding

(1)Appearance

(2)Nondestructive inspection

5.Pressure

6.Mechanical property

7.Chemical component

8.Dissolution Test

Sampling Inspection

Item1,2,3,4

n=3, c=0

Item 5,6,7

n=1,c=0

Item 8(Annual)

n=1,c=0

Product Inspection Result Report

Transport

Forklift

Marking

Marker

Spray

Daily Work report

Storage and Shipping

Forklift